Design Standards for Steam Traps
Release date:
2019-02-19
Author:
Source:
Abstract
|
Standard code |
Standard Name |
Standard code |
Standard Name |
|
JB/T 9093-1999 |
Technical Specifications for Steam Traps |
BS 6023-1981 |
Steam Trap Terminology |
|
GB/T 12248-1989 |
Steam Trap Terminology |
BS 6024-1981 |
Steam Trap Valve Symbol |
|
GB/T 12249-1989 |
Steam Trap Valve Symbol |
BS 6025-1982 |
Factory Inspection and Operational Performance Testing of Steam Traps |
|
GB/T 12250-1989 |
Steam Trap Valve Structural Length |
BS 6026-1981 |
Flanged Steam Traps: Structural Length |
|
GB/T 12251-1989 |
Steam Trap Testing Methods |
ISO 6552-1991 |
Automated Steam Traps Terminology |
|
GB/T 12247-1989 |
Classification of Steam Traps |
ISO 6553-1991 |
Automatic Steam Trap Symbol |
|
ASTM F1139-1988 |
Steam trap |
ISO 6554-1991 |
Flanged Automatic Steam Traps: Structural Length |
|
BS 6022-1983 |
Classification of Steam Traps |
ISO 6948-1981 |
Factory Inspection and Operational Characteristic Testing of Automatic Steam Traps |
|
ISO 6704-1991 |
Classification of Automatic Steam Traps |
BS EN 26948-1991 |
Method for Determining Steam Loss in Steam Traps |
|
ISO 7841-1991 |
Method for Determining Steam Leakage in Automatic Steam Traps |
BS EN 27841-1991 |
Steam Trap Testing |
|
ISO 7842-1988 |
Method for Determining the Drainage Capacity of Automatic Steam Traps |
FC185-1-1989 |
Hydraulic Valve Product Testing |
|
JIS B8401-1989 |
Steam trap |
NF E29444-1984 |
Automatic Steam Trap Steam Leakage Test |
|
JIS B8402-1988 |
Heating Radiator Drain Valve |
|
|
|
The Structure of Steam Traps |
||
|
Type |
Name |
Structural Features |
|
Mechanical type |
Automatic Deflation Free-Float Type |
The spherical, hermetically sealed float (ball) serves both as a valve element and as a liquid-level sensor. When the liquid level rises, the float ascends, opening the valve; conversely, as the liquid level drops, the float descends, allowing it to move closer to the valve seat along with the fluid flow, thereby closing the valve. An automatic air vent is installed at the top. |
|
Mechanical type |
Manual Deflation, Free-Float Type |
The spherical, hermetically sealed float (ball) serves both as the valve’s opening/closing element and as a liquid-level sensor. When the liquid level rises, the float ascends, triggering the valve to open; conversely, as the liquid level drops, the float descends, allowing it to move closer to the valve seat along with the fluid flow, thereby closing the valve. A manual air vent is installed at the top of the device. |
|
Mechanical type |
Automatic Deflation Free-Float Type |
The spherical, hermetically sealed float (ball) serves both as a valve element and as a liquid-level sensor. When the liquid level rises, the float ascends, opening the valve; conversely, as the liquid level drops, the float descends—and because it follows the flow of the medium toward the valve seat—eventually closing the valve. The automatic air vent is positioned on the outlet side. |
|
Mechanical type |
Free-floating ball valve |
The spherical, hermetically sealed float (ball) serves both as a valve element and as a liquid-level sensor. When the liquid level rises, the float ascends, opening the valve; conversely, as the liquid level drops, the float descends, allowing it to move closer to the valve seat with the flow of the medium and automatically closing the valve. The automatic air vent is simplified into a thermal bimetallic element. |
|
Mechanical type |
Lever-type float |
The liquid-level sensing element, action-transmitting component, and action-executing component are the float, lever, and valve clapper, respectively. The lever's design enhances the opening and closing force of the valve clapper. |
|
Mechanical type |
Double-seat lever-type float |
The dual-disc design counteracts the force of the medium, ensuring that the valve disc’s opening and closing are unaffected by media pressure. The automatic air vent is positioned at the valve’s outlet. |
|
Mechanical type |
Open-top float-type |
The liquid-level-sensitive component features an upward-facing opening (float chamber), with valve operation driven by changes in buoyancy. The valve's outlet is positioned above the valve itself. |
|
Mechanical type |
Leveraged Exposure with Upward-Acting Float |
The more open, upward-floating type float mechanism is equipped with a lever, increasing the actuating force of the valve disc. |
|
Mechanical type |
Piston-type, open-top, float-style |
Based on the open-top float-type design, a pilot valve has been added; once the pilot valve opens, the main valve is actuated by the medium's pressure. |
|
Mechanical type |
Free Semi-Floating Type |
The liquid-level-sensitive component features a downward-facing opening (semi-ball float) that also serves as the actuating element (valve disc). When the semi-ball float rises, it can freely move toward the valve seat. Meanwhile, the thermally sensitive bimetallic element automatically expels cold air. |
|
Mechanical type |
Leveraged Exposure, Downward-Acting Float Type |
The more freely floating semi-ball type has been equipped with a lever, increasing the valve's actuation force. |
|
Mechanical type |
Piston-lever, open-top, float-type |
The lever-type float has been retrofitted with a pilot valve, whose function is identical to that of the piston-type float. |
|
Thermodynamic type |
Diaphragm-type |
The main component is a metal bellows chamber filled with a temperature-sensitive liquid. Depending on the specific operating conditions, different temperature-sensing fluids are selected. When the bellows chamber is exposed to steam and condensate at varying temperatures, the temperature-sensitive liquid undergoes a phase change between vapor and liquid, causing pressure to either rise or fall. This pressure change drives the diaphragm, which in turn moves the valve disc back and forth, opening and closing the valve to effectively block steam while efficiently draining condensate. |
|
Thermodynamic type |
Diaphragm-type |
The principle is the same: a high-temperature-resistant diaphragm is installed between the valve's lower body and upper cover, and the bowl-shaped component beneath the diaphragm is filled with a temperature-sensitive liquid. |
|
Thermodynamic type |
Bellows-type |
The bellows, filled with temperature-sensitive liquid, serves as the thermal sensing element. When the temperature changes, the vapor pressure of the temperature-sensitive liquid inside the bellows also shifts accordingly, causing the bellows to expand or contract—and in turn, actuating the valve disc connected to it. |
|
Thermodynamic type |
Simply Supported Bimetallic Type |
A set of bimetallic strips, installed as simply supported beams, serves as the thermal sensing element. They bend or straighten in response to temperature changes, thereby actuating the valve flap. |
|
Thermodynamic type |
Cantilever Bimetallic Strip |
The principle is the same: a set of bimetallic strips is mounted in a cantilever configuration. |
|
Thermodynamic type |
Single-piece bimetallic strip |
The principle is the same: a C-shaped bimetallic strip serves as the thermal sensing element. |
|
Thermodynamic type |
Disc-type |
The valve element serves both as a sensing component and an actuating mechanism, relying on the distinct thermodynamic properties of steam and condensate flowing through it to drive its opening and closing. Meanwhile, air insulation is maintained between the inner and outer valve covers. The valve can be installed either horizontally or vertically. |
|
Thermodynamic type |
Pulsed |
This valve features a relatively long valve disc, which is housed inside a cylindrical body with a slight clearance between them—this gap is referred to as the first throttling orifice. At the upper end of the valve disc, there’s a through-hole known as the second throttling orifice. When the valve starts operating, incoming air is expelled through these two throttling orifices. As condensate enters the steam trap, it pushes the valve disc upward under the force of the condensate, opening the outlet and allowing the condensate to drain out. Once the condensate has been discharged and steam begins to flow in, the pressure drop across the first throttling orifice becomes lower than the pressure drop caused by the condensate itself. This difference in pressure builds up within the control chamber, forcing the valve disc to close against the valve seat. Notably, even when the valve is fully closed, its inlet and outlet remain connected via the two throttling orifices, ensuring that the steam trap never achieves a complete shut-off. As a result, the valve operates in a state of partial flow continuity at all times. |
|
Thermodynamic type |
Orifice plate type |
Depending on the different displacement volumes, simply selecting orifice plates with varying apertures can achieve the desired result—though improper selection may lead to significant steam leakage. |
|
Multifunctional |
Bellows Pulse-Type |
Based on the pulse-type design, a pilot valve has been added, which is actuated by a thermally sensitive element (bellows). The inclusion of the pilot valve helps minimize steam leakage. |
|
Multifunctional |
Bellows-lever float-type |
A bellows has been added to the lever float mechanism, allowing the lever's fulcrum to shift as the bellows expands and contracts, which helps efficiently expel cold air. |
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